{"id":868,"date":"2023-09-26T16:54:50","date_gmt":"2023-09-26T16:54:50","guid":{"rendered":"https:\/\/leansixsigma.tech\/?p=868"},"modified":"2023-09-26T17:53:09","modified_gmt":"2023-09-26T17:53:09","slug":"leansixsigma-and-its-application-in-manufacturing","status":"publish","type":"post","link":"https:\/\/leansixsigma.tech\/index.php\/2023\/09\/26\/leansixsigma-and-its-application-in-manufacturing\/","title":{"rendered":"LeanSixSigma and its application in manufacturing"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"868\" class=\"elementor elementor-868\">\n\t\t\t\t<div class=\"elementor-element elementor-element-8cdff40 e-flex e-con-boxed wpr-particle-no wpr-jarallax-no wpr-parallax-no wpr-sticky-section-no e-con e-parent\" data-id=\"8cdff40\" data-element_type=\"container\" data-settings=\"{&quot;_ha_eqh_enable&quot;:false}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7b63a9f exad-sticky-section-no exad-glass-effect-no elementor-widget elementor-widget-text-editor\" data-id=\"7b63a9f\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<style>\/*! elementor - v3.21.0 - 24-04-2024 *\/\n.elementor-widget-text-editor.elementor-drop-cap-view-stacked .elementor-drop-cap{background-color:#69727d;color:#fff}.elementor-widget-text-editor.elementor-drop-cap-view-framed .elementor-drop-cap{color:#69727d;border:3px solid;background-color:transparent}.elementor-widget-text-editor:not(.elementor-drop-cap-view-default) .elementor-drop-cap{margin-top:8px}.elementor-widget-text-editor:not(.elementor-drop-cap-view-default) .elementor-drop-cap-letter{width:1em;height:1em}.elementor-widget-text-editor .elementor-drop-cap{float:left;text-align:center;line-height:1;font-size:50px}.elementor-widget-text-editor .elementor-drop-cap-letter{display:inline-block}<\/style>\t\t\t\t<h1>Over the last decade,<\/h1>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-54456f7 exad-sticky-section-no exad-glass-effect-no elementor-widget elementor-widget-text-editor\" data-id=\"54456f7\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>lean six sigma has become a popular strategical imperative in many businesses to ensure continuous improvement. It\u2019s use in the manufacturing industry has become so popular that it has changed the face of manufacturing forever and is implemented in every aspect of the industry right from people to machinery, and administration to logistics.<\/p><p>The integration of the 2 separate concepts of lean and six sigma seem to be a proven solution that can overcome the shortcomings of both methods and complete each other to effectively reduce complaints, errors and improve delivery timelines.<\/p><p>Here\u2019s a roadmap of how an integrated approach, of lean and six sigma, can lead to process improvement in a manufacturing unit.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-dacd28f elementor-section-full_width elementor-section-content-middle elementor-section-height-default elementor-section-height-default exad-glass-effect-no wpr-particle-no wpr-jarallax-no wpr-parallax-no wpr-sticky-section-no exad-sticky-section-no\" data-id=\"dacd28f\" data-element_type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;,&quot;_ha_eqh_enable&quot;:false}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-narrow\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-66 elementor-top-column elementor-element elementor-element-76c2187 exad-glass-effect-no exad-sticky-section-no\" data-id=\"76c2187\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-3f30752 exad-sticky-section-no exad-glass-effect-no elementor-widget elementor-widget-image\" data-id=\"3f30752\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<style>\/*! elementor - v3.21.0 - 24-04-2024 *\/\n.elementor-widget-image{text-align:center}.elementor-widget-image a{display:inline-block}.elementor-widget-image a img[src$=\".svg\"]{width:48px}.elementor-widget-image img{vertical-align:middle;display:inline-block}<\/style>\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"1171\" height=\"839\" src=\"https:\/\/leansixsigma.tech\/wp-content\/uploads\/2023\/09\/Picture1.png\" class=\"attachment-full size-full wp-image-871\" alt=\"\" srcset=\"https:\/\/leansixsigma.tech\/wp-content\/uploads\/2023\/09\/Picture1.png 1171w, https:\/\/leansixsigma.tech\/wp-content\/uploads\/2023\/09\/Picture1-300x215.png 300w, https:\/\/leansixsigma.tech\/wp-content\/uploads\/2023\/09\/Picture1-1024x734.png 1024w, https:\/\/leansixsigma.tech\/wp-content\/uploads\/2023\/09\/Picture1-768x550.png 768w, https:\/\/leansixsigma.tech\/wp-content\/uploads\/2023\/09\/Picture1-600x430.png 600w\" sizes=\"(max-width: 1171px) 100vw, 1171px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-66 elementor-top-column elementor-element elementor-element-d8f8bb2 exad-glass-effect-no exad-sticky-section-no\" data-id=\"d8f8bb2\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-e52f3e0 elementor-section-boxed elementor-section-height-default elementor-section-height-default exad-glass-effect-no wpr-particle-no wpr-jarallax-no wpr-parallax-no wpr-sticky-section-no exad-sticky-section-no\" data-id=\"e52f3e0\" data-element_type=\"section\" data-settings=\"{&quot;_ha_eqh_enable&quot;:false}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-no\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-inner-column elementor-element elementor-element-22ec303 exad-glass-effect-no exad-sticky-section-no\" data-id=\"22ec303\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-77bfb76 exad-sticky-section-no exad-glass-effect-no elementor-widget elementor-widget-heading\" data-id=\"77bfb76\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<style>\/*! elementor - v3.21.0 - 24-04-2024 *\/\n.elementor-heading-title{padding:0;margin:0;line-height:1}.elementor-widget-heading .elementor-heading-title[class*=elementor-size-]>a{color:inherit;font-size:inherit;line-height:inherit}.elementor-widget-heading .elementor-heading-title.elementor-size-small{font-size:15px}.elementor-widget-heading .elementor-heading-title.elementor-size-medium{font-size:19px}.elementor-widget-heading .elementor-heading-title.elementor-size-large{font-size:29px}.elementor-widget-heading .elementor-heading-title.elementor-size-xl{font-size:39px}.elementor-widget-heading .elementor-heading-title.elementor-size-xxl{font-size:59px}<\/style><h2 class=\"elementor-heading-title elementor-size-default\">Applying the basics of lean six sigma to manufacturing<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3c4b50d exad-sticky-section-no exad-glass-effect-no elementor-widget elementor-widget-text-editor\" data-id=\"3c4b50d\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Most manufacturers are focussed on increasing customer value and satisfaction, but in the process have lost the primary vision of the company\u2019s success \u2013 profitable growth and this takes much more than quick fixes or downsizing.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t<div class=\"elementor-element elementor-element-602ad31 e-flex e-con-boxed wpr-particle-no wpr-jarallax-no wpr-parallax-no wpr-sticky-section-no e-con e-parent\" data-id=\"602ad31\" data-element_type=\"container\" data-settings=\"{&quot;_ha_eqh_enable&quot;:false}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4f239cd exad-sticky-section-no exad-glass-effect-no elementor-widget elementor-widget-text-editor\" data-id=\"4f239cd\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Applying the principles of lean six sigma to manufacturing can help increase profitability while maintaining or increasing customer satisfaction.<\/p>\n<p>A study conducted by Ben Reuben in an automative component manufacturing firm which produces high precision transmissions located in Tamil Nadu, India. The study used the lean six sigma concepts to practically validate operational and environmental benefits.<\/p>\n<p>After application of the lean six sigma principles the following benefits were observed:<\/p>\n<ul>\n<li>Internal defects reduced from 16000 ppm to 600 ppm<\/li>\n<li>Environmental impact lowered from 42 Pt to 33 Pt<\/li>\n<\/ul>\n<p>The lean six sigma tools used were 5S, kaizen, quality function deployment, cause and effect diagram, value-stream mapping, Pareto chart, environmental VSP, cost benefit analysis, life cycle interpretation, 7s practices, performance evaluation tools, standard operating procedures (with environmental metrics), etc.<\/p>\n<p><\/p>\n<p>Lean six sigma is highly beneficial in the manufacturing sector. However, it is important that practitioners are aware of the various tools, techniques, concepts and methodologies before initiating it.<\/p>\n<p><strong><b>&nbsp;<\/b><\/strong><\/p>\n<p>Reference: Bhaskar HL. IntechOpen 2020. Lean Six Sigma in Manufacturing: A Comprehensive Review<\/p>\n<p>DOI: 10.5772\/intechopen.89859<\/p>\n<p>The integration of the 2 separate concepts of lean and six sigma seem to be a proven solution that can overcome the shortcomings of both methods and complete each other to effectively reduce complaints, errors and improve delivery timelines.<\/p>\n<p>Here\u2019s a roadmap of how an integrated approach, of lean and six sigma, can lead to process improvement in a manufacturing unit.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Lean six sigma is proven to have many benefits in the manufacturing industry. It ensures a continual improvement in the processes and work flows without impacting the outcomes and impacting customer satisfaction.<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","footnotes":""},"categories":[1],"tags":[25,31,27,26],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v21.5 - 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